MIO™
A robust, fully-integrated acquisition system helps to ensure an excellent test bed rotation rate. The MIO™ solution includes high-performance, autonomous and reliable acquisition modules, meeting essential requirements for engine test beds, including analog and digital inputs and outputs, thermocouples, resistors and pressure sensors.
Why?
With the STS solution, each acquisition module is seen as an independent slave on the communication bus, with MORPHEE as the master. As a result, the module is diagnosed and processed independently during maintenance: There is no need to reconfigure the entire system; acquisition and control performance is optimized thanks to the use of the EtherCAT communication standard. EtherCAT (Ethernet for Control and Automation Technology) is an Ethernet solution for industrial automation offering exceptional performance while being very easy to use. The master bus requires no additional extension board and can be easily implemented on any Ethernet adapter. EtherCAT is especially well suited to control-command systems that use remote I/O, such as engine test beds.
Benefits
- Seamless integration with MORPHEE: Ensures full compatibility and avoids any integration issues.
- Single-supplier solution: Simplifies accountability and support with a single point of contact.
- Efficient maintenance: The unit under test (UUT) can remain operational while a module is replaced, ensuring minimal downtime.
- Compact design: Average space reduction of up to 30%.
- Ideal for mobile applications: The compact, easy-to-wire structure makes it an excellent choice for mobile trolleys and in-vehicle applications.
- Easily customizable and upgradeable: Add or reconfigure channels simply to suit various testing requirements.
- Enhanced safety: Each channel includes automatic activation of digital outputs, ensuring safety for both the test bed and the UUT.
- EtherCAT standard: Guarantees reliable, high-speed communication and scalable system architecture.
Analog acquisition
A03
- 8 Analog inputs module
- ±50 V, ±30 V, ±10 V, ± 5 V, ± 2 V, ± 1 V or 0…25 mA
- 24 bit resolution
- 20 kHz sampling rate per channel
- Binder 8 pins plugs
- +9…30 VDC supply
A04
- 8 Analog outputs module
- ±10 V or 0…20 mA
- 16 bit resolution
- 20 kHz sampling rate per channel
- 500 Vpk isolation channel by channel
- Binder 7 pins plugs
- +9…30 VDC supply
A05
- 8 Insulated analog inputs module
- ±50 V, ±30 V, ±10 V, ±5 V, ±2 V, ±1 V, or 0…25 mA
- 24 bit resolution
- 20 kHz sampling rate per channel
- Binder 8 pins plugs
- +9…30 VDC supply
A06
- 16 Analog inputs rack
- ± 50 V, ± 30 V, ± 10 V, ± 5 V, ± 2 V, ± 1 V or 0…25 mA
- 24 bit resolution
- 20 kHz sampling rate per channel
- 500 Vpk isolation channel by channel
- Binder 8 pins plugs (Variant A07 Binder 6 pins ; variant A09 – M12 A 8 pins – quantity 20 min)
- +9…30 VDC supply
A11
- 4 x High voltage Inputs – 4 x Current sensors Channels
- ± 1400 V, ± 700 V, ± 280 V, ± 140 V
- 1000 V CAT III
- Banana plugs (4mm)
- ± 2000 A, ± 50 A (HIOKI Current transducers)
- ± 10 V, ± 5 V, ± 2 V, ± 1 V or ±25 mA
- 60 Vdc – 500 Vpk
- BNC & ME15W
- 24 bit resolution
- 500 kHz sampling rate per channel
- +10…+30 Vdc
A12
- 16 x Isolated analog inputs Channels
- ± 100 V, ± 30 V, ± 10 V, ± 3 V
- 24 bit resolution
- 20 kHz sampling rate per channel
- Isolation: 1000 V CAT II & 600 V CATIII
- Banana plugs (4mm)
- +9…+30 Vdc
Digital acquisition
D01
- 16 Digital channels module
- 8 x TTL or HTL inputs PWM, Period and frequency measuring
- 8 x TTL or relay outputs PWM, state and frequency control up to 100 kHz
- Sensor supply 5 VDC
- 20 kHz sampling rate per channel
- Weidmuller terminal with clamps
- +9…30 VDC supply
D02
- 16 Digital inputs module
- TTL or HTL
- PWM, period and frequency measuring
- Sensor supply 5 VDC
- 20 kHz sampling rate per channel
- 500 Vpk isolation (2 by 2)
- Weidmuller terminal with clamps
- +9…30 VDC supply
D03
- 16 Digital outputs module
- Solid-state relays 500 mA / 50 V (dry contact)
- TTL 0…5 V
- SENT, PWM, state and frequency
- control up to 360 kHz
- Sensor supply 5 Vdc
- 20 kHz sampling rate per channel
- Weidmuller terminal with clamps
- +9…30 VDC supply
D04
- 8 Digital outputs module
- Electromechanical relays
- 8 A / 100 V (dry contact)
- State control
- 20 kHz sampling rate per channel
- 500 Vpk isolation channel by channel
- Weidmuller terminal with clamps
- +9…30 VDC supply
Frequency acquisition
F01
- 4 Frequency inputs rack
- 2 Hz to 360 kHz
- Torque, speed, acyclism, position or frequency measurements
- Binder 12 pins, DIN8 and BNC plugs
- +9 … 30 V supply
Resistance acquisition
R02
- 8 Resistance inputs module
- 2, 3 or 4 wires
- PT100, PT1000 or Potentiometer
- 24 bit resolution
- 100 Hz sampling rate per channel
- 500 Vpk isolation channel by channel
- Binder 8 pins plugs
- +9…30 VDC supply
R03s
- 8 Resistance outputs module
- 10 Ω to 1 MΩ
- 25 Ω resolution
- 5 Hz sampling rate per channel
- 500 Vpk insulation channel by channel
- Banana plugs
- +9 … 30 V supply
Thermocouple acquisition
T10
- 16 Thermocouples module
- Type: K, J, T, E, N, R, S, B
- 24 bit resolution
- 100 Hz sampling rate per channel
- 500 Vpk isolation channel by channel
- Mini TCU plugs
- +9…30 VDC supply
T11
- 16 Thermocouples module
- Type: K
- 24 bit resolution
- 100 Hz sampling rate per channel
- 500 Vpk isolation channel by channel
- Mini TCK plugs
- +9…30 VDC supply
Pressure acquisition
P03
- 8 Analog inputs rack dedicated to pressure transducers
- 1 U
- ± 10 V, 0…25 mA
- 24 bit resolution
- 20 kHz sampling rate per channel
- +9 … 30 V supply
P04
- 8 Analog inputs rack dedicated to pressure transducers
- 2 U
- ± 10 V, 0…25 mA
- 24 bit resolution
- 20 kHz sampling rate per channel
- +9 … 30 V supply
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ENORISE has created a multi-stage battery cell test bench solution. It takes into account the need for benches to develop from endurance tests to advanced research tests.
Modern engine test benches often need to perform complex test methodologies while maintaining high efficiency goals.
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